LiquiGel®

A mid-size upstream operator experienced progressively lower flow rates as the result of solids restrictions. Routine pigging procedures were not applicable on the produced water system, as the HDPE product pipe configuration was considered to be unpiggable with conventional methods. This liability reduced the engineering startup flow rates drastically, which initially calculated a rate to move produced water equal to or faster than the production rate. Slower flow rates impeded production and ultimately had a negative reflection for the production asset.

A GoM upstream operator engineered a pre-existing 22” gas pipeline and a pre-existing 8” oil pipeline for common use. This re-engineered scope eliminated CAPEX costs on installing a new pipeline and decommissioning costs on removing the in-service assets by utilizing in-place assets to achieve the new production requirements.

A Gulf of Mexico operator required a safe method to dewater a subsea pipeline upon a recent integrity test. Previous attempts to dewater the pipeline of the hydrotest medium with a foam pig proved unsuccessful. Importantly, the said pipeline was documented to contain heavy paraffin accumulation. Furthermore, the pipeline asset required an application that could mitigate the multi-diameter profile while assuring the client of a complete dewatering task. BlueFin’s casted SoliGel pig was designed to travel throughout the different pipeline diameters while mitigating flow assurance challenges and using production gas as the propelling medium.

Startup engineering requirements specified that produced water flow rates should be equal to or faster than the production flowrate. Lesser flowrates would impede production and ultimately create problems in the production schedule and budget. After a considerable production timeline, the operator began to experience severe flow assurance issues on the produced water pipeline as the result of solids buildup.